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How to setup siemens active Line Drive modules for SINAMICS S120 servo type modular

How to setup siemens active Line Drive modules for SINAMICS S120 servo type modular?

 

Control Unit for SINAMICS S120:

It’s brain of Sinamics S120 drive systems. Whic is controllered Active Line module, Basic Line module and Linier line module. Interface and software programming stored is there and communication with each other’s drivers.

Line Module:

The Feeds the motor module inverters. The Intelligent Infeed application is intended for use in production machines, mainly in the packaging & papers industry. The application automatically calculates and regulates the appropriate accelerations and velocities of the products. Since the process is contact free, Intelligent Infeed module is also suitable for especially sensitive products for Printing and Packaging Machinery.

Key facts and benefits of BML, SLM, ALM:

  • “Ready to run” operation solution to control an infeed system
  • Tappet chain (pockets) or constant distance (without pockets) on outlet belt
  • Automatic control and coordination of the belt movements
  • Quick engineering just by parameterizing (without programming)
  • Number of belts only limited by used CPU type
  • Manual jog mode functionality
  • Automatic check of technology object configuration
  • Designed for call in LAD and easy diagnostics
  • Contactless product handling
  • How to setup siemens active Line Drive modules for SINAMICS S120 servo type modular?

Motor Module:

Converts the DC into a pulse with modulated three-phase AC power to control the motors. Line module also provided an indicator for motor module tat dc link powered up and ready to feed motor power
Single Axis siemens drive
Single Axis siemens drive

The Elongated Perspicacious Mode is not permissible for 12-pulse applications. Parameter p3533, “Infeed, inhibit regenerative operation”, can be acclimated to minimize. The reactive current in no-load operation in this operating mode as well. The regenerative direction in order to increment the robustness of performance may make sense even during motor operation if one or more of the following conditions apply.

Multi Axis Module siemens drive
Multi Axis Module siemens drive

The Setup siemens active Line Drive modules for SINAMICS S120 servo type modular setup?

Basic Infeed of Line Module:

For Basic Line Modules chassis and booksize
  • Unregulated DC link voltage
  • Control of external braking resistors with 20 kW and 40 kW
  • Basic Line Modules (withtemperature monitoring)
SINAMICS lineup
SINAMICS lineup
The Basic Infeed open-loop control can be used to switch on/off the Basic Line Module. The Basic Line Module is an unregulated infeed unit without regenerative feedback capability. The open-loop control firmware for the Basic Line Module is on the assigned Control Unit. The Basic Line Module and Control Unit communicate via DRIVE-CLiQ

Smart infeed SINAMICS:

Starting with firmware version 5.2 SP3 HF5 for the SINAMICS Chassis S120 SLM Modules, it is possible to activate the Elongated Keenly intellective Mode in order to minimize the reactive power requisite. The switch-on duration of the IGBT is thus habituated to the current engenderer load state of the SLM. No switch-on of the IGBT occurs in no-load operation. The reactive power is thus minimized.

Smart infeed BLM:

The DC link voltage is more stable in no-load and partial-load operation and there is an elongated robustness against line faults. An adaptation to the subsisting power supply conditions is initiated by each “Power On”. The Elongated Keenly Intellective Mode is withal recommended for parallel operation with a BLM.
Active module rack
Active module rack
Operation of the Keenly intellective Infeed in the 12-pulse mode on an impuissant, unstable supply network with frequent line voltage dips 12-pulse. The Perspicacious Infeed on a three-winding transformer Incapacitating and enabling of regenerative operation. The higher-level automation system if the process control system pellucidly defines the process steps in which regenerative operation can occur.

Active infeed Line Module:

Active Line Modules can supply energy and return regenerative energy to the supply system. The Active Line Modules generate a regulated (DC) voltage that is kept consistent regardless of fluctuations in the line voltage. The line voltage must range within the permissible tolerances of the Drives
Active module panel mounting
Active module panel mounting
Reference is made only to the hardware components required for infeed and the necessary software functions/options. The hardware differs from the conventional, widely used SINAMICS infeed and regenerative feedback units for industrial applications. The software offers options to provide additional functionality.

Basic Line Module (BLM):

SIMOTION SCOUT Standard function for SINAMICS S120 line modules. The following documentation packages are available for SIMOTION V4.3
Basic Line Module (BLM)
Basic Line Module (BLM)

Siemens active Line Drive modules for SINAMICS S120 servo type modular?

Setting up Siemens Active Line Modules (ALM) for SINAMICS S120 servo drives involves several steps to ensure proper configuration and operation. Below are the general steps you would follow:

1. Hardware Setup

  • Install ALM Modules: Physically mount the Active Line Modules in your cabinet according to the manufacturer’s instructions.
  • Connect Power: Ensure that the ALM modules are connected to the appropriate power supply as specified in the module’s documentation.
  • Connect to DC Bus: Connect the ALM modules to the DC bus of the SINAMICS S120 servo drive system.

2. Configuration in STARTER (Siemens Configuration Tool Software)

  • Open STARTER: Launch the STARTER software on your PC.
  • Identify Modules: Go to the Hardware Catalog and identify the ALM modules you have installed. Add them to your hardware configuration.
  • Assign Parameters: Configure the parameters of the ALM modules. This may involve setting up communication parameters and addressing.

3. Configuration in SINAMICS Control Unit

  • Access Drive Parameters: Connect to the SINAMICS control unit (via STARTER or other configuration tools) to access the drive parameters.
  • Enable ALM Modules: Enable the Active Line Modules in the drive’s configuration settings. This typically involves setting the correct hardware configuration and enabling the ALM functions.

4. Testing and Commissioning

  • Run Diagnostics: Use diagnostic tools within STARTER or the SINAMICS control software to verify that the ALM modules are communicating correctly and functioning properly.
  • Test Operation: Run test operations to ensure that the ALM modules are providing. The desired benefits such as improved power quality and reduced harmonic distortion.
  • Commissioning: Once all configurations are set and verified, proceed with the commissioning of the entire servo drive system.

5. Safety and Compliance

  • Ensure Safety Standards: Always adhere to safety guidelines and regulations when configuring and operating servo drive systems.
  • Compliance Check: Verify that the entire setup complies with local and international standards for electrical installations and servo drive systems.

Additional Tips:

  • Consult Documentation: Refer to the specific manuals and documentation provided by Siemens for detailed instructions on configuring and setting up the ALM modules with SINAMICS S120 drives.
  • Training and Support: If you are new to this setup, consider attending training sessions or consulting with Siemens support for assistance.

By following these steps and guidelines, you can effectively set up Siemens Active Line Modules for your SINAMICS S120 servo drive system, ensuring optimal performance and reliability.